Automated mass-manufacturing and quality assurance of Solid Oxide Fuel Cell stacks

qSOFC
Project Information
Framework Programme: 
H2020
Call for proposals: 
2016
Project Pillar: 
Energy

qSOFC project combines leading European companies and research centres in stack manufacturing value-chain with two companies specialized in production automation and quality assurance to optimize the current stack manufacturing processes for mass production. Currently the state-of-the-art SOFC system capital expenditure (capex) is 7000…8000 €/kW of which stack is the single most expensive component. This proposal focuses on SOFC stack cost reduction and quality improvement by replacing manual labour in all key parts of the stack manufacturing process with automated manufacturing and quality control. This will lead to stack cost of 1000 €/kW and create a further cost reduction potential down to 500 €/kW at mass production (2000 MW/year). During the qSOFC project, key steps in cell and interconnect manufacturing and quality assurance will be optimized to enable mass-manufacturing. This will include development and validation of high-speed cell-manufacturing process, automated 3D machine vision inspection method to detect defects in cell manufacturing and automated leaktightness detection of laser-welded/brazed interconnect-assemblies. The project is based on the products of its' industrial partners in stack-manufacturing value-chain (ElringKlinger, Elcogen AS, Elcogen Oy, Sandvik) and motivated by their interest to further ready their products into massmanufacturing market. Two companies specialized in production automation and quality control (Müko, HaikuTech) provide their expertise to the project. The two research centres (VTT, ENEA) support these companies with their scientific background and validate the produced cells, interconnects and stacks. Effective exploitation and dissemination of resulting improved products, services, and know-how is a natural purpose of each partner and these actions are boosted by this project. This makes project results available also for other parties and increases competitiveness of the European fuel cell industry.

Project details
Project reference: 
735160
Topic: 
FCH-02-6-2016 Development of cost effective manufacturing technologies for key components or fuel cell systems for industrial applications
Project type: 
Research and technological development
Contract type: 
Research & Innovation Action
Start date: 
Wednesday, February 1, 2017
End date: 
Friday, January 31, 2020
Duration: 
36 months
Project cost: 
2,110,015.00 €
Project funding: 
2,110,015.00 €
Coordinator: 

Teknologian tutkimuskeskus VTT Oy

Contact: 
Markus RAUTANEN
Contact email: 
Other participating organisations: 
Company  Country
ELRINGKLINGER AG DE
AKTSIASELTS ELCOGEN EE
AGENZIA NAZIONALE PER LE NUOVE TECNOLOGIE, L'ENERGIA E LO SVILUPPO ECONOMICO SOSTENIBILE IT
ELCOGEN OY FI
SANDVIK MATERIALS TECHNOLOGY AB SE
HAIKU TECH EUROPE BV NL
MUKO MASCHINENBAU GMBH DE
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